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Wind Turbine Waste Heat Recovery System

Objective

Evaluating the amount of heat energy which can be physically used by a third

party (client). A time-resolved simulation has been developed in MATLAB

Simulink, based on efficiencies of actual components, measured wind speed

data, ambient and soil temperatures from various locations.

Or Raudanski

Advisors: Dr. –ing. George Pechlivanoglou, Dr. –ing. Milad Hamisa

Mechanical Engineering

In this thesis, a numerical, time-resolved simulation model

has been developed to estimate the amount and availability

of heat loss from a 2.5 MW wind turbine’s generator. Instead

of wasting the heat, It is suggested to collect it to a working

fluid, channel it through a system of piping and dissipate it at

a third party/client for heating utilization.

fig 1: Block diagram of the suggested system

Results

Multi independent variables (i.e. pipe dimensions, insulation thickness,

ambient and soil temperatures) affect the amount and availability of the

recovered heat in the system. It was observed that the system is most

sensitive to the wind speed input, as seen in fig. 2.

Different

client’s temperature demands

dramatically effected the availability of the

recovered heat (fig. 3). It was observed that higher

client’s temperature demand caused higher

internal losses in the system, thus causes the

system to become impractical. Since soil

temperature behaves in a periodic manner (fig. 4),

the ground piping’s depth had no effect on the

annual recovered heat (fig. 5). On the other hand,

due to the phase shift at different depths, heat

availability may be impaired during cold seasons.

The simulation had shown that the suggested

system design recovered more than 67% of the heat loss. Fig 6 demonstrates

the amount of recovered heat for the client (green) out of the total generated

heat at the generator (orange).

fig. 2: heat recovered from

3 wind sites

fig. 3:avilabiity of heat at different

client temp.

fig.4:soil temperature at different depths

fig. 5:recovered heat

at different depths

Conclusion

The results had shown that wasted heat from a 2.5 MW wind turbine can meet

the space-heating demand for more than 11 households in a cold area such as

North Dakota, USA, and about 16-20 households in Northern European

countries. A principle

fig.6:recovered heat out of total generated heat

cost estimation and

feasibility

assessments have

revealed that the

suggested system will

be highly feasible in

countries where the

price for energy

exceeds

15

cents/kWh heat

(table 1).

table 1: ROI table

Technische Universität Berlin

HFI fluid dynamics and technical acoustics